Trolley Identification Solution for Modern Distribution Centres

The Challenge

In today’s fast-paced retail environment, efficient logistics management is critical for operational success. One major retailer faced a significant challenge with their mesh trolley identification system:

• High-volume operations: Thousands of trolleys with rapid turnaround times between distribution centers and stores
• Time-consuming label removal: Traditional self-adhesive labels required complete removal before reuse
• Chemical dependency: Adhesive residue removal required harsh cleaning chemicals
• HACCP compliance concerns: Especially critical in food-handling environments where hygiene standards are strictly enforced

The Solution: Linerless Flag Labels

Soabar developed a custom solution combining innovative materials and specialized printing equipment:

1. Linerless Technology: Replaced traditional adhesive labels with Sihl pressure TAC linerless material
   • Adhesive activates only when folded and pressed together
   • Label sticks to itself in a “flag” configuration, not to the trolley surface
   • Eliminates adhesive residue on trolley surfaces
2. Specialized Printing System: Soabar 6 Series printers designed specifically for this application
   • Custom roller system for handling sensitive linerless materials
   • Strategic print head positioning prevents material sticking to internal components
   • Protected by optional MDF cabinet to withstand harsh distribution center environments

Benefits for Modern Operations

Case Study Example: A national grocery chain implemented this solution across 12 distribution centers, reducing trolley processing time by 68% and eliminating approximately 2 tons of backing paper waste annually.

Operational Improvements:

• ✅ Instant label removal: Labels pull off cleanly with no residue
• ✅ Chemical reduction: Eliminated need for adhesive-dissolving cleaning agents
• ✅ Extended run lengths: 50% more labels per roll compared to conventional materials
• ✅ Reduced downtime: Fewer material changes required during operation
• ✅ Waste reduction: No backing paper to dispose of
• ✅ Enhanced hygiene: HACCP compliant for food-safe environments

Sustainability Impact:

• 🌱 Minimized chemical use
• 🌱 Reduced paper waste
• 🌱 Lower disposal costs
• 🌱 Smaller carbon footprint from transportation (more labels per roll = fewer deliveries)

Real-World Implementation

Distribution centers have reported significant improvements after adopting this solution:

Metric	Before Implementation	After Implementation
Label removal time	45-60 seconds per trolley	5-10 seconds per trolley
Chemical usage	250L cleaning solution monthly	Minimal spot cleaning only
Downtime for roll changes	15-20 minutes, 3-4 times daily	15-20 minutes, 1-2 times daily
HACCP compliance issues	Frequent contamination concerns	Consistently compliant

Next Steps

Discover how this innovative solution can transform your distribution center operations:

• Request an on-site demonstration
• Speak with our logistics solutions specialists
• See sample materials in action
• Receive a customized implementation proposal

Contact us today to learn how Soabar’s trolley identification solution can enhance your distribution center efficiency and sustainability.